SplitMCS multi-cassette devices
The device combines the high capacity of cyclone devices with separation efficiency comparable to mesh-type devices
The cassette design allows the working cross-section of the device to be increased, enabling a significant increase in the capacity of a separator equipped with a SplitMCS tray without changing the dimensions of the existing vessel. The SplitMCS tray is equipped with a drainage device for efficient removal of separated liquid to the bottom section of the separator. Applications: most processes requiring high separation efficiency at high gas flow rates, including oil and gas processing, ammonia production and others.
Fields of Application
Advantages
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Spliteks manufactures SplitMCS multi-cassette devices. These devices combine the high throughput of cyclone elements with the separation efficiency of mesh devices.
The SplitMCS multi-cassette separator can significantly increase vessel capacity without increasing its overall dimensions, which is particularly important when upgrading existing units.
Operating principle of multi-cassette devices
The operating principle is based on a modular cassette design. The gas stream containing liquid droplets passes through a series of cassettes in which liquid droplets and impurities are separated in several stages. Each cassette operates as an independent separation module, ensuring uniform loading and high separation efficiency even at high gas flow rates.
As the number of cassettes can be increased, the devices are readily adapted to the required capacity. The separated liquid is efficiently discharged through the drainage system to the bottom of the separator, preventing re-entrainment.
Design features
Multi-cassette devices comprise a supporting tray and a set of replaceable cassettes. This arrangement of the internals allows the device’s flow area to be adjusted flexibly.
Key characteristics:
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Modular design for quick installation and maintenance.
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Efficient liquid drainage system.
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High mechanical strength of components.
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Low hydraulic resistance.
The design is suitable for operation in various types of vertical and horizontal separators at high pressures and temperatures.
Advantages
SplitMCS multi-cassette devices provide an optimum combination of capacity and separation efficiency. They perform exceptionally well at high flow velocities, where conventional solutions often lose efficiency.
Advantages:
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Significant increase in separator throughput without modifying the shell.
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High efficiency in removing liquid droplets and mechanical impurities from gas.
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Straightforward cassette installation and replacement during scheduled shutdowns.
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Can be combined with other Spliteks internals.
These solutions are particularly sought after when revamping operating facilities where capacity must be increased without major capital expenditure.
Manufacture
Its own manufacturing facilities in Serpukhov enable multi-cassette devices to be produced to the separator’s specific parameters, including diameter, flow rate, medium composition and required separation efficiency. Each batch undergoes thorough quality control.
SplitMCS multi-cassette devices are a modern, reliable and highly efficient solution that helps companies increase separation-equipment capacity, reduce operating costs and ensure stable process operation in the oil and gas and chemical industries.