Can sustainable growth in processing be achieved without increasing feedstock volume and without optimising product draw-offs?
- thoroughly analyse existing processes and identify bottlenecks;
- carry out process modelling;
- select the optimum internals design based on the characteristics of the feedstock and the requirements for the final product, and issue design documentation;
- manufacture the developed equipment;
- provide professional installation;
- train the plant personnel.
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Increasing feedstock throughput and product draw-offs with Spliteks
As a technology and engineering company and a leading Russian manufacturer of heat- and mass-transfer equipment, Spliteks develops solutions to increase feedstock throughput and product draw-offs in the oil and gas and chemical industries. The modern plant in Serpukhov manufactures high-capacity devices that optimise processes and increase product yield. This approach supports the expansion of production capacity while minimising expenditure on infrastructure expansion.
Process analysis and modelling
Analysis of the existing operating conditions of process units, taking account of the characteristics of the feedstock being processed, makes it possible to identify bottlenecks. The comprehensive assessment includes mass- and heat-transfer modelling that takes account of the characteristics of equipment feed streams, such as crude oil, gas and blended streams, and the quality requirements for the resulting products. This makes it possible to select optimum internals designs for columns, separators and reactors.
The use of modern software packages for process and technology calculations in the oil and gas, petrochemical and chemical industries makes it possible to select optimum column internals that improve component separation efficiency. As a result, target-product draw-offs increase without additional investment in replacing the main equipment. Thorough, high-quality engineering makes it possible to design internals with maximum efficiency.
Optimisation of internals
The internals manufactured by Spliteks provide intensive contact between two phases. Packing and trays made of corrosion-resistant materials, including stainless steel and special alloys, extend the service life of the internals. The use of high-capacity devices increases feedstock throughput and improves final-product quality through flexibility and high efficiency over a wide load range.
Economic and environmental benefits
Increasing feedstock throughput and product draw-offs by installing efficient Spliteks column internals is accompanied by lower energy consumption. Optimised processes reduce fuel and electricity consumption, increasing profitability. The environmental benefit is reflected in minimised emissions through efficient use of feedstock.
More than 1,000 completed projects confirm that the use of high-tech equipment extends the service life of existing equipment and supports the sustainable development of the industry.
Project implementation and support
Spliteks provides a complete cycle: pre-design work, process and hydraulic calculations, manufacturing and installation supervision. Emergency installation work is performed around the clock. Personnel training ensures correct operation.
Process-performance guarantees are backed by experience: more than 700 installations throughout Russia. This enables industrial facilities to reach new levels of efficiency and focus on deep processing without the risk of failures.