Why choose high-performance Spliteks internals?
Modern trays, packing and separation devices provide high capacity and efficiency, ensuring a high heat-transfer coefficient and optimum liquid- and gas-flow patterns even with reduced vessel dimensions. As a result, less expensive material is required for the column/separator shell, vessel weight is reduced and foundation costs are lowered.
Value for You
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As a technology and engineering company and a leading Russian manufacturer of heat- and mass-transfer equipment, Spliteks focuses on solutions that reduce capital expenditure in upgrade projects. The modern plant in Serpukhov manufactures high-capacity internals that optimise the overall dimensions of columns, separators and reactors without sacrificing capacity. This approach reduces overall expenditure on materials, foundations and infrastructure, improving the economic efficiency of processes in the oil and gas, petrochemical and chemical industries.
Optimisation solutions for cost reduction
High-capacity contact devices from Spliteks make it possible to reduce equipment dimensions while maintaining high mass-transfer performance. This reduces the amount of materials used and the equipment weight, directly affecting project cost. For example, the use of modern packing and trays increases column throughput through optimum phase contact, minimising the need to expand the unit. Separation efficiency is improved through accurate hydraulic calculations performed at the early stages of the project using feedstock data and operating conditions.
This approach extends equipment life and reduces the frequency of major overhauls. By extending run length between turnarounds to several years, industrial facilities save on downtime and maintenance and optimise the complete production cycle.
Process-unit upgrading
Spliteks offers process-unit upgrading services in which replacing internal components with more efficient ones increases capacity without significant investment. Analysis of current operation identifies improvement potential, after which process and hydraulic calculations are performed. This increases product yield and quality while reducing feedstock and energy consumption.
The use of high-strength materials increases device service life by minimising corrosion and deposits. The result is a longer operating period without additional capital expenditure.
Actual implementation results
Data from completed projects show reduced downtime and longer run length between repairs. This demonstrates the effectiveness of optimisation solutions involving the selection of high-capacity contact devices when upgrading process units.
Service and support
Spliteks provides a complete service cycle, from pre-design work to installation supervision and emergency repairs. This service minimises risks and helps ensure stable equipment operation throughout the entire period.
Individual calculations and design documentation are tailored to the specific features of each facility, ensuring the maximum return on investment.